Magnetic Stirrer Manufacturer for Melting Steel Plant

Product Description

Product Description

Configuration:

Electromagnetic Stirrer (EMS) is regularly used on CCM(continuous casting machine of bloom/billet),installed in the mould, strand or final. Most EMS are installed outside or inside the mould, which depends on the conditions of your casters. Customerized adjustment that you can use Mould-EMS + Final EMS together to achieve a better metallurgical effects.

Working Principle:

An inductive Electromagnetic Stirrer is the stator of an asynchronous motor, the rotor of which is the liquid core of the continuously cast product in CCM. This stator produces either a rotating or a traveling magnetic induction field, which induces eddy current perpendicular to magnetic field. The stirrer creates mobile magnetic fields, which penetrate into the liquid steel, and creates eddy current.The magnetic induction field and the eddy current combine to create an electro-magnetic force, which causes the stirring motion in the liquid steel. During cooling and solidification of liquid steel, columnar dendrites are formed which are oriented along the direction of temperature gradient. This causes central segregation and inter-columnar cracking when the solid shell is subjected to tensile strains during solidification.

Electromagnetic stirring of liquid steel facilitates quicker dissipation of superheat and the formation of an equi-axed structure in the cast product. Stirring of liquid pool will improve the internal structuredue to better heat transfer between solidification front and liquid metal pool. The equi-axed zone in the cast product will increase whereas the central segregation will reduce. It will also help in reduction of breakouts during operation of CCM due to better dissipation of heat.

Consist:

EMS consists of coil, electric controller and cooling water system. Electrical controller consists ofremote IPC, local control cabinet (PLC/IPC) and frequency inverter cabinet. MEMS Industrial Magnetic Stirrer Manufacturer --ShenGang MEMS has two types according to the mold relative position as:Crystallizer Built-in Type& Crystallizer Exteriorized Type. There are three kinds of EMS according to installation position:
--Mould Electromagnetic Stirrer : M-EMS
--Strand Electromagnetic Stirrer: S-EMS
--Final Electromagnetic Stirrer: F-EMS

Product Parameters

 

Model	Installation Position	MF Modes	Casting blank fracturemm	Visible capacity KVA	Frequency HZ	Current A	Overall dimensionmm	Mass kg
DJMR-2832NS	Inner of Mold	Rotary MF	280*320	260	2-10	500	φ820*420	540
DJMR-2525NS			350*250	220	3-12	400	700*420	400
DJMR-2222NS			220*220	180	3-12	400	660*400	360
DJMR-2020NS			200*200	150	3-12	400	660*400	360
DJMR-1616NS			160*160	130	3-12	350	670*476	320
DJMR-1515NS			150*150	140	3-12	300	580*500	300
DJMR-2838WC	Exterior of Mold		280*380	350	3-11	550	1240*500	1600
DJMR-2528WC			250*280	260	2-9	360	1120*470	110
DJMR-2222WC			220*220	240	2-9	360	900*480	850
DJMR-2020WS			200*200	200	2-10	360	830*350	680

Detailed Photos

About Inquiry

I. There are three kinds of EMS according to installation position: 

1. Mold Electromagnetic Stirrer: M-EMS
2. Strand Electromagnetic Stirrer: S-EMS
3. Final Electromagnetic Stirrer: F-EMS

II.Do you need built-in type electromagnetic stirrer or built-out type electromagnetic stirrer?
Mold electromagnetic stirrer(M-EMS) is divided into built-in and built-out type according to its relative position with crystallizer/casting mold.

-- Built-in type electromagnetic stirrer is installed inside water tank of mold/crystallizer.
-- Built-out type electromagnetic stirrer installed on crystallizer/casting mold 's periphery.

III.What is the size of your crystallizer/casting mold? Please provide drawing for us.

IV.Do you need purchase complete equipment or only need stirrer?
complete equipment is including stirrer and control part equipment.
 

Company Profile

 

Certifications

FAQ

1. Why customers choose us?
We are a professional lifting magnet products manufacturer with 24 years experience in China.We have our own factory which can offer better price, control delivery time better based on strict quality inspection and good after-service guarantee.

2.What is your payment terms?
Our payment is 30% T/T deposit,70% balance before factory delivery.

3.How long is your delivery time?
A:Standard model is within 10 workdays after deposit confirmed.
Customerized model will depend on actual production needs.

4.What is the total cost of freight?
Please provide your port of destination in order to give accurate freight.

5.Can I have product with our design and nameplate?
Of course,we welcome OEM and ODM order. Our engineer will provide you the proposal based on your detailed requirements.

6.What is your warranty and after service?
Our product is with 12 months warranty from delivery. We also support engineer to oversea market. Frankly speaking,with equipment renovation technology, our products tend to free maintenance.