Mould Electromagnetic Stirrer of China Exporter

Shape: Ball, Cup Shape
Installation Position: Crystallizer Built-in
Current: 400A
Frequency: 3-12Hz
Overall Dimension: 660*400sq Mm
Capacity: 150kVA
Customization:

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Basic Info.

Model NO.
DJMR-2020NS
Max. Stirring Section
200*200sq Mm
Weight
360kg
Magnetic Field
Rotating Magnetic Field
Composite
Ferrite Magnet
Transport Package
Standard Export Package
Specification
ISO9001: 2008
Trademark
SHENGANG MAGNET
Origin
China
HS Code
8505119000
Production Capacity
60 Sets Per Month

Product Description

Mould Electromagnetic Stirrer

Configuration:

Electromagnetic Stirrer (EMS) is regularly used on CCM(continuous casting machine of bloom/billet),installed in the mould, strand or final. Most EMS are installed outside or inside the mould, which depends on the conditions of your casters. Customerized adjustment that you can use Mould-EMS + Final EMS together to achieve a better metallurgical effects.

Working Principle:

An inductive Electromagnetic Stirrer is the stator of an asynchronous motor, the rotor of which is the liquid core of the continuously cast product in CCM. This stator produces either a rotating or a traveling magnetic induction field, which induces eddy current perpendicular to magnetic field. The stirrer creates mobile magnetic fields, which penetrate into the liquid steel, and creates eddy current.The magnetic induction field and the eddy current combine to create an electro-magnetic force, which causes the stirring motion in the liquid steel. During cooling and solidification of liquid steel, columnar dendrites are formed which are oriented along the direction of temperature gradient. This causes central segregation and inter-columnar cracking when the solid shell is subjected to tensile strains during solidification.

Electromagnetic stirring of liquid steel facilitates quicker dissipation of superheat and the formation of an equi-axed structure in the cast product. Stirring of liquid pool will improve the internal structuredue to better heat transfer between solidification front and liquid metal pool. The equi-axed zone in the cast product will increase whereas the central segregation will reduce. It will also help in reduction of breakouts during operation of CCM due to better dissipation of heat.

Consist:

EMS consists of coil, electric controller and cooling water system. Electrical controller consists ofremote IPC, local control cabinet (PLC/IPC) and frequency inverter cabinet. MEMS Industrial Magnetic Stirrer Manufacturer --ShenGang MEMS has two types according to the mold relative position as:Crystallizer Built-in Type& Crystallizer Exteriorized Type. There are three kinds of EMS according to installation position:
--Mould Electromagnetic Stirrer : M-EMS
--Strand Electromagnetic Stirrer: S-EMS
--Final Electromagnetic Stirrer: F-EMS

About Inquiry:

I. There are three kinds of EMS according to installation position: 
1. Mold Electromagnetic Stirrer: M-EMS
2. Strand Electromagnetic Stirrer: S-EMS
3. Final Electromagnetic Stirrer: F-EMS

II.Do you need built-in type electromagnetic stirrer or built-out type electromagnetic stirrer?
Mold electromagnetic stirrer(M-EMS) is divided into built-in and built-out type according to its relative position with crystallizer/casting mold.

-- Built-in type electromagnetic stirrer is installed inside water tank of mold/crystallizer.
-- Built-out type electromagnetic stirrer installed on crystallizer/casting mold 's periphery.

III.What is the size of your crystallizer/casting mold? Please provide drawing for us.

IV.Do you need purchase complete equipment or only need stirrer?
complete equipment is including stirrer and control part equipment.
 
Model Installation Position MF Modes Casting blank fracturemm Visible capacity
KVA
Frequency
HZ
Current
A
Overall dimensionmm Mass
kg
DJMR-2832NS Inner of Mold Rotary MF 280*320 260 2-10 500 φ820*420 540
DJMR-2525NS 350*250 220 3-12 400 700*420 400
DJMR-2222NS 220*220 180 3-12 400 660*400 360
DJMR-2020NS 200*200 150 3-12 400 660*400 360
DJMR-1616NS 160*160 130 3-12 350 670*476 320
DJMR-1515NS 150*150 140 3-12 300 580*500 300
DJMR-2838WC Exterior of Mold 280*380 350 3-11 550 1240*500 1600
DJMR-2528WC 250*280 260 2-9 360 1120*470 110
DJMR-2222WC 220*220 240 2-9 360 900*480 850
DJMR-2020WS 200*200 200 2-10 360 830*350 680

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